Fully Automatic Steel Strut Channel Track Cable Tray Roll Forming
Production Line
Description of Cable Tray Roll Forming Machine
1) Cable Tray Roll Forming Machine Manufacturing Supplier Decoiler
Weight capacity of decoiler : 5.0T
Inner diameter:≤508mm
Outer diameter:≤3000mm
2) Automatic roll forming machine to make cable tray Forming Device
3) Automatic roll forming machine to make cable tray Rolling
Forming System
It can change different size you just input data in PLC.
Main motor power: 22KW
Speed of forming: 8-12m/min
Material of roller : Gcr15steel polished and coated with chrome
HRC55-60°
Roller:22 groups rollers
Material of main shaft : High grade No.45 steel after treatment
Diameter of main shaft: 80mm
Driven:1''chain or Gearbox
4) Automatic roll forming machine to make cable tray Hydraulic &
Cutting
Cutting material: Cr12 ,HRC58-62
Hydraulic motor power: 7.5KW
Tolerance:±2mm
Valve: adopt Italy Atos
5) Automatic roll forming machine to make cable tray PLC Control
system
Function:control the whole line manually and automatically
Structure:MITSUBISHI PLC control, human and machine screen
Sizes of Struct Channel Cable Tray
| THICKNESS(Gage) | THICKNESS(mm) | SIZE(inch) | SIZE(mm) | SPAN OF HOLES | HOLE SIZE(mm) | TYPE | SURFACE FINISH |
| 19,16,14,12 | 1.0,1.5,1.6,2.0, 2.3,2.5,2.75 | 1-5/8" X1-5/8" | 41X41 | 50mm | 14X28 | SLOTTED,SOLID | H.D.G.,PG,SS,AI,PC |
| 19,16,14,12 | 1.0,1.5,1.6,2.0, 2.3,2.5,2.75 | 1-5/8" X13/16" | 41X21 | 50mm | 14X28 | SLOTTED,SOLID | H.D.G.,PG,SS,AI,PC |
| 19,16,14,12 | 1.0,1.5,1.6,2.0, 2.3,2.5,2.75 | 1-5/8" X1-5/8" | 41X41 | 50mm | 14X28 | SLOTTED,SOLID | H.D.G.,PG,SS,AI,PC |
| 19,16,14,12 | 1.0,1.5,1.6,2.0, 2.3,2.5,2.75 | 1-5/8" X13/16" | 41X21 | 50mm | 14X28 | SLOTTED,SOLID | H.D.G.,PG,SS,AI,PC |
| 19,16,14,12 | 1.0,1.5,1.6,2.0, 2.3,2.5,2.75 | 1-5/8" X1-5/8" | 41X41 | 50mm | 14X28 | SLOTTED,SOLID | H.D.G.,PG,SS,AI,PC |
| 19,16,14,12 | 1.0,1.5,1.6,2.0, 2.3,2.5,2.75 | 1-5/8" X13/16" | 41X21 | 50mm | 14X28 | SLOTTED,SOLID | H.D.G.,PG,SS,AI,PC |
Cable Tray Roll Forming Machine Main Components and Technical
Parameters
Automatic roll forming machine List
De-coiler------------------------------------------1set
Forming machine--------------------------------1set
Cutting device -----------------------------------1set
PLC control box ---------------------------------1set
Hydraulic pump station-------------------------1set
output table-----------------------1set
| 1 | Material thickness | 1mm-2mm |
| 2 | Feeding width | 300-700mm(acccodring profile drawing ) |
| 3 | Effective width | 100-600mm(acccodring profile drawing) |
| 4 | Forming Steps | 22steps |
| 5 | Line Speed | 8 to 12m/min(adjustable) |
| 6 | Stand | Independent stand structure (raft structure) |
| 7 | Drive | Independent motor and moved by chain |
| 8 | Material of Roller | 40Cr, HRC45-55 |
| 9 | Shaft Diameter | 80mm |
| 10 | Main Motor Power | About 30KW |
| 11 | Voltage | 380V/50HZ/Three Phase |
| Item | Parameters | Remark |
| Suitable Material | Type | Hot rolled steel coil Galvanized steel coil | |
| Thickness | 1.8mm -2.0 mm | |
| Yield Strength | 235-300MPa | |
| Coil Width | 194mm-408mm | |
| Producing Speed | About 6 m/min | Including punching time and cutting time |
| Motor power of leveling device | 5.5 KW | |
| Motor power of servo feeding device | 5.5 KW | |
| Motor power of 110 tons punching device | 11 KW | |
| Motor power of 250 tons punching device | 22 KW | |
| Main motor power | 11KW | |
| Roller change motor power | 1.5KW*2 | |
| Hydraulic station power of Decoiler | 3KW | |
| Hydraulic station power of Cutter | 5.5KW | |
| Total power | 66.5KW | |
| Power | AC380V,50Hz,3 Phase | |
| Dimension (L×W×H, m) | About 30×4×4 | |
Production Process and Struction of Cable Tray Roll Forming Machine
Decoiler → Leveling→ Feeding→ Punch Cutting → Forming → Collection
Table
Cable Tray Roll Forming Machine Details
