Full Automatic Cylinder Type Band Clamp Ring Roll Forming Machine
Our Clamping Rings Roll Forming Machine Advantages
1. High Speed, High Capacity and Stable Performance
2. Just need one time to formed instead of use punching machines,
shear machines and other machines
3. Save time, save cost
4. Improve production efficiency and clamping rings quality
5. The pass stations are easy to disassemble, install and maintain
6. The lubrication system for segment forming will be
self-contained within the machine. The excess lubrication from the
forming process will be re-circulated, filtered and re-used.
Product Application
This kind of roll forming machine uses stainless steel as raw
material, through decoiler, straightening, roll forming and cutter
processes, it can produce all kinds of clamping rings.
Frequency converter controls motor speed, PLC system automatically
controls length and quantity, realizes continuous automatic
production, and is an ideal equipment in cold roll forming
industry.
Main Devices of Roll Forming Machines
| No | Items | Model | Qty | Remark |
| 1 | De-coiler and Straightening Combine Device | LS-300F | 1 set | |
| 2 | Roll Forming Device | | 1 set | |
| 3 | Guarding Cover | | 1 set | |
| 4 | Control System | | 1 set | |
Electric Elements Brand
| No | Items | Brand | Remark |
| 1 | PLC | OMRON | |
| 2 | HMI | WEINVIEW | |
| 3 | Electric Elements | Schneider | |
| 4 | Bearing | NSK | |
| 5 | Main Motor | YASKAWA Servo Motor | |
| 6 | Digital Position Display | SIKO | |
Technical Configuration
No | Items | Technical Parameters |
1 |
De-coiler and Straightening Combine Device | Width of Strip | 30-100mm； |
Thickness of Strip | ≤3.5mm； |
Inner Diameter of Coil | ф480-520 mm(according to customer’s requirements)； |
Outer Diameter of Coil | φ1300mm；Loading Weight:≤2T |
Expand Way | Manual |
Power | De-coiler no power |
Width of Strip | 30-100mm； |
Thickness of Strip | ≤2mm； |
Motor Power | 3 KW (straightening power) |
Speed | Max16m/min |
Roller Arrangement | 7 rollers |
Arrange mode | 4-Point Independent |
2 | Roll Forming and Cutting Device | Forming Stations | 8 Stations |
Type of Driven | Gear |
Forming Rack: | High strength guide pillar gantry horizontal frame. The slider
rollers are adjusted by digital display. |
Station Pitch | 250mm |
Max. Feeding Width of Coil | 100mm |
Max. Thickness of Material | 3.5mm |
Diameter of Shafts | Φ60mm ,42CrMo (quenching and tempering) |
Material of Roller | Cr12,Hardness: HRC58-60° |
Main Driven Motor | 37KW (Servo Motor) |
Bending and Cutting Devices | 1 set |
Clamping Rings Roll Forming Machine Working Process
Decoiler ------ Leveling (Straightening) ----- Roll Forming and
Cutting
Guide Roller Device
Accurate introduction of the first forming wheel, with digital
display, detection of head and tail of coils.
Special Gear Boxes Device
We optimized it and added a gearbox. The gears are in the gearbox
to ensure sufficient lubrication, higher transmission accuracy and
lower noise. The length accuracy we can achieve now can be
guaranteed within 0.5mm.
Guarding Cover
Safety protection device mainly aims at two parts of the
protection, one part of the main forming machine protection, the
use of aluminum profiles and transparent plexiglass, electrical
control, etc. for the main forming machine safety protection; the
other part of the automatic material rack and leveling position
protection, the use of aluminum profiles and wire mesh for the
overall protection of the equipment with only one outlet.
Turkey Head: Straighten the formed product by rollers
Quality Guarantee
1. The seller to ensure that the design and manufacture of
equipment to fully meet the relevant national standards and norms,
is strictly prohibited to use the state announced the elimination
of products and technologies.
2. Warranty period is 72 hours after the trial and 12 months after
acceptance. During the warranty period stipulated in the contract,
all equipment damage caused by the design, manufacture and
installation of the equipment shall be replaced by the seller free
of charge.
3. The seller guarantees that all purchased parts are all excellent
products, during the warranty period, where the quality of
outsourcing products, performance, after-sales service and other
issues, the seller to provide free services.
The supplier must strictly carry out the inspection and test of all
production links in the factory to ensure that genuine quality
inspection certificates, inspection records and test reports are
provided as part of the quality certification documents at the time
of delivery.
